GCAP CoolCast

2014 Safety Day Presentations

by on Jun.16, 2014, under News

The 6th Annual Region 7 Ammonia Awareness Day was a great success.  Thanks for all the support of the sponsors, exhibitors, and attendees.  Each year the event gets bigger, different topics presented and benefits anybody in the realm of safety, ammonia, or refrigeration.  We look forward to next years event.  Over 225 people attended the event and had 29 exhibitors.

GCAP Safety Day

The Jose Mata Video was presented

Bryan Haywood of Safety Engineering Network spoke on
When is a response to an ammonia release an emergency response?

Brian EuDaly of Calibrations Technology Inc. spoke on
Ammonia Detection Systems – Codes and Design Specifications!

Terry Chapp of Danfoss spoke on “Control Valves and Function

Dick Bailey of OSHA Region 7 gave us the 2014 Region 7 OSHA NEP Update

Jodi Harper of EPA Region 7 gave us the 2013 – 2014 Region 7 EPA Update

RMP Update Question to EPA

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GCAP’s New Operator I Book

by on Jun.06, 2014, under News

Understanding Industrial Refrigeration from the Inside Out

June 2, 2014 GCAP revealed their new Ammonia Operator I Book titled “Understanding Industrial Refrigeration from the Inside Out“.  Authors Randy Williams, and Jeremy Williams

This is a 15 Chapter text of what an operator/technician needs to knows learning how to the see the refrigeration from the inside out.  The book has been copyrighted, and filed with the Library of Congress for a specific ISBN number.  If you have taken GCAP PSM/RMP course and seen the quality of that book, this will be of equal.  For a full detailed outline of the book Click Here.

  • Chapter 1: Getting Started

  • Chapter 2: Process Safety Management

  • Chapter 3: What You Need To Know About Ammonia

  • Chapter 4: Basic Electricity

  • Chapter 5: Foundation

  • Chapter 6: Heat Transfer

  • Chapter 7: Seeing Refrigeration From The Inside Out

  • Chapter 8: Four Steps Of Refrigeration

  • Chapter 9: Liquid Feeds

  • Chapter 10: Compressor Applications

  • Chapter 11: Condensers

  • Chapter 12: Different Systems

  • Chapter 13: Practice Exam

  • Chapter 14: Common Acronyms and Definitions

  • Chapter 15: Supplement Information

Understanding Industrial Refrigeration from the Inside Out

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The Jose Mata Story

by on May.19, 2014, under News

Jose Mata arrived to his job on what he thought would be a normal day. He never could have guessed the events that would unfold. As he  worked a condenser nearby him failed and released almost 400 pounds of anhydrous ammonia completely engulfing his body in a dense gas cloud. He had only seconds to make the decisions that would save his life. Decisions he learned from years of training. This is a story you will never forget!

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Jose Mata’s story is a heart rending reality of just how quickly life can change. Having trained co-workers on-site and available to respond with immediate first aid care may have very well saved his life. These are true acts of heroism. The message of safety and the importance of training have never been more real. I’m inspired by the courage and bravery that Jose demonstrated while fighting these injuries and being strong for his family; and for allowing me (and so many others) the opportunity to learn and grow from his experiences.

Click here to order the video from ASTI

or contact

Gary Smith

President & CEO ASTI

831.288.0576 Office Line

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Ammonia Release Training Video

by on May.06, 2014, under News

Large Ammonia Release Training Video

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A few years back this footage was filmed at an ASTI 32 Hours class out in California.  It is a great seminar with hands-on live scenarios for HAZMAT incidents involving Anhydrous Ammonia.

Click here for this years schedule and agenda for the 32 hour

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Ammonia Refrigeration Operators

by on May.01, 2014, under News

New discussion group for

Ammonia Refrigeration Operators

within Facebook.

Industrial Ammonia Refrigeration Training is what this group is designed for. Ammonia Safety is number one priority. Having problems or questions about ammonia, refrigeration, job references, codes or standards, RAGAGEP, PSM/RMP, and NEP please join.



For other discussion groups and online training resources click here.

Garden City Ammonia Program
2405 E Fulton Plz
Garden City, KS 67846



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RETA CARO and CIRO Certifications

by on Apr.15, 2014, under News

retaRefrigerating Engineers & Technicians Association (RETA) is an organization that is dedicated to help with the education of the Ammonia refrigeration industry.  Their Mission Statement: to enhance the professional development of industrial refrigeration operating and technical engineers shows the commitment and dedication to success they are trying to achieve.

RETA offers many course study materials to help operators to self-educate themselves but also offer a couple ANSI accredited tests known as the CARO Certified Assistant Refrigeration Operator, and the CIRO Certified Industrial Refrigeration Operator certifications.

There are several goals going along with these certification: to establish a nationally recognized standard of experience, education and training for refrigeration plant operators and supervisors, assist the refrigeration industry in developing and recognizing qualified plant operators and supervisors, encourage technical training and education as well as practical experience, promote safety, and increase public recognition of skills needed in the industrial refrigeration field.

It is extremely important that you just don’t study ready books to get knowledge o pass they exam, it is recommended to also study the supplemental packages before taking the exam.

CARO Certification

  • No Experience Required
  • Entry Level exam
  • 110 Questions multiple choice
  • 3 hour time limit
  • Supplement Package
  • 70% or higher to pass

The recommended study material to pass is Industrial Refrigeration 1 and Industrial Refrigeration IV from RETA.  GCAP’s Operator 1 course covers all this material and more and will also incorporate the practical “hands on experience” to enhance the learning experience.  If an individual can pass GCAP’s Operator I course and exam, they have a high probability they can pass the RETA CARO exam.  Since GCAP teaches refrigeration and this is a refrigeration exam the knowledge retained from our course greatly enhances your chances of passing this test.  As always you as an operator have to put forth the effort to apply yourself and utilize the knowledge.

CIRO Certification

RETA recommends 7 different refrigeration materials to attempt this test although passing these courses does not guarantee a passing score.  GCAP uses the Industrial Refrigeration II course in our Operator II training and this second course is used in preparation for operators to attempt the CIRO exam.  GCAP also uses the CIRO supplement from RETA’s website during this course we approach this supplement as a training tool for Operators of any experience to apply the skills required to evaluate a refrigeration system from an analytical standpoint as well as visualize the system in their minds from the information provided.  The CIRO exam is the most successful attempt to date to gauge an operator’s knowledge of refrigeration theory and basis from real life scenarios.  Every Operator II it is a joy to see operators understand the importance of round sheets in their facilities, accuracy and evaluation of these rounds are windows to our system.  There are calculations of HP and KW that are figured and although the average operator will not calculate these in their plant it shows them how important a slightly abnormal pressure increase can affect energy consumption.  It is also a great gauge on an operator’s ability to find the correct information based on the questions posed.  This skill is vital to management since they are relying many times on operators doing exactly that in their facility.

From the GCAP Operator II course perspective not only are you seeing this on paper you can see the reactions in our lab as “YOU” operate our systems.  In the second course you are given the procedure to operate the system and you balance the system based on heat loads in the lab.  Many of the scenarios from the two stage, DX and Flooded systems will happen as your run our lab equipment allowing you the opportunity to make the proper adjustments to solve the issue should it arise. GCAP believes that the combination of theory and lab training has helped us enable operators the best possible single training environment to successfully pass the CIRO certification exam.

ciro screen


Garden City Ammonia Program

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Danfoss Webinar on Liquid Injection Cooling

by on Apr.04, 2014, under News

danfossDanfoss is offering a webinar on liquid injection oil cooling.  April 15th @ 9:00 am EDT.

Register Today

Danfoss is a leader in the industry when it comes to liquid injection for industrial screw compressor oil cooling. Liquid injection has proven itself to be an effective choice for compressor cooling, has multiple benefits, and is widely used throughout the industry by all manufacturers. This webinar will outline the benefits of liquid injection oil cooling and how to control compressor temperature via our Danfoss ICM/ICF motorized valves, and our EKC 361 temperature controller for retrofit applications.

If you can’t make this date and time, please see the second e-mail where we are offering this webinar again on Wednesday April 16th from 2PM – 3PM (EST)

For more information contact Jason Paquette @ 410.513.1133 or jason_paquette@danfoss.com

Danfoss Liquid Injection

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“Spanish” Ammonia Operator I

by on Mar.06, 2014, under News

Last week Anthony Verdugo took lead position of the first ever Ammonia Operator I course with hands on training equipment given in all Spanish.  Lectures, book, and RETA test was given in Spanish.  We had 8 participants from various locations across the US and one was from Peru.

Anthony said ” It was the very rewarding to be part of this class.  I enjoyed seeing guys wanting to learn, eager to ask questions, and see them make something of themselves.”

Spanish Ammonia Operator I

Course Reviews:

“Me gusto el curso de espanol porque hoy tengo un major conocimiento de el refrigerante Amoniaco dentro de un sistema. Antes del curso tenia muchas dudas y muchas de las dudas fueron discutidas en clase y aclaradas. Espero que tengan mas cursos en espanol para poder volver para seguir aprendiendo. Ha sido una muy Buena experiencia el haber tomado este entrenamiento ya que es muy util en el trabojo diaro, hace los labores para un trabajador mucho mas facil y ceguro.”

“I enjoyed the Spanish course because now I have a better understanding of the refrigerant inside the system. I came to GCAP with a lot of doubts and most of my doubts were discussed and understood in class with the rest of the students. I’m hoping to attend more Spanish courses in the future, its been a great experience to be a part of GCAP Training. All the knowledge learned is very useful on a daily basis when dealing with a refrigeration system, it makes our job a lot easier and safer!”

“El curso fue increiblemente informativo y profesional, te ayuda a entender los conceptos fisicos y operacionales. Lo que mas me ayudo en el curso fue al entender al 100% el funcionamiento operative del Sistema de amoniaco y su seguridad. En el medio donde me desenuelvo profesionalmente es la escuela mas conocida y estoy completamente satisfecho.”

“The course was incredibly informative and professional , it helped me understand the basic physical and operational concept of a refrigeration system. What helped me the most was the understanding of the operational concept and safety regards with this chemical to the fullest. you guys are the most known school in the middle east and I am very satisfied with the course.”

“Aprendi muchas cosas con el curso de espanol que se requieren diaro cuando trabajando con un Sistema de refrigeracion. Los instructors fueron muy flexibles a la hora de hacer preguntas. Lo que aprendi dentro del curso me va ayudar en el futuro. “

“I learned a great amount of knowledge this week that is required to understand on a daily basis when dealing with refrigeration system. The instructors were very flexiblewith time when it came to asking a question. What I’ve learned from this course is definitely going to help me in the future. “

“Lo que mas me gusto de este curso fue como las lecturas fueron explicadas, para que el operador las pudiera entender. Las demuestraciones tambien me ayudar entender me Sistema. Fue muy Buena la experienca y explicaron muchas cosas que tenia dudas.”

“The number one thing I liked about the course is the way the lectures were explained, basic to where an operator can understand. The demonstrations also helped me understand my system. The experience was awesome and a lot of questions were answered.”

“Lo que mas me gusto del curso fue la lectura de los compresores de doble etapa, y el topo de como purgar los condensadores manual o automatico. Obtube una gran experiencia en cuanto los conocimientos de un Sistema de refrigeracion mecanica, seria nesesario implementar un curso de C02 en espanol ya que es un refrigerante natural.”

What I liked about this course was the two stage lecture and the topic on how & when you should manual or auto purge. It was a great experience to understand a mechanical refrigeration system. A CO2 course might be necessary in the future since it is a natural refrigerant.

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GCAP trains Garden City Fire Department

by on Feb.27, 2014, under News

Garden City Ammonia Program and Garden City Fire Department continue initial and refresher training with the local fire department of Finney County, KS.

Read Full Story

Garden City Fire Department Training 3


Garden City Fire Department Training 2


Garden City Fire Department Training

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Ammonia Gas Safety Blanket

by on Feb.10, 2014, under News

I recently was introduced to the Ammonia Gas Safety Blanket manufactured by Gas Safety Products LLC.

Dealing with ammonia and the potential to have a gas leak with any line opening this blanket could be very beneficial to safety for all involved.  GCAP has requested theirs for show students how this tool works. The blanket itself is designed to be attached to a water hose, wrap the pipe, and let the ammonia gas absorb into the water.

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For more information on the blanket contact:

Gas Safety Products





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